Difference between revisions of "Make Sterling Silver Jewelry"

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#*To estimate the temperature you can achieve on your gas stove, heat a small, thin aluminum pan on high and point an infrared thermometer at the surface once it is fully heated.
 
#*To estimate the temperature you can achieve on your gas stove, heat a small, thin aluminum pan on high and point an infrared thermometer at the surface once it is fully heated.
 
#Purchase sterling silver clay. You may need to order this online, as not many art stores have it in stock. Pure silver clay is significantly more common, but the resulting jewelry will be less sturdy.
 
#Purchase sterling silver clay. You may need to order this online, as not many art stores have it in stock. Pure silver clay is significantly more common, but the resulting jewelry will be less sturdy.
#*You can purchase this in lump form for sculpting, as a softer paste extruded from a syringe for finer detail work, or even in "paper" form for origami designs.<ref>http://www.metalclayguru.com/what-is-metal-clay/</ref><ref>http://www.silver-clay.com/</ref>
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#*You can purchase this in lump form for sculpting, as a softer paste extruded from a syringe for finer detail work, or even in "paper" form for origami designs.<ref name="rf1">http://www.metalclayguru.com/what-is-metal-clay/</ref><ref name="rf2">http://www.silver-clay.com/</ref>
#Form the clay into the design of your choice. You can sculpt this clay with hands or ordinary sculpting tools, add detail with a knife or wire, or cut it into shapes with stencils.<ref>http://www.metalclayacademy.com/metal-clay-resources/metal-clay-beginners-information.html</ref>
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#Form the clay into the design of your choice. You can sculpt this clay with hands or ordinary sculpting tools, add detail with a knife or wire, or cut it into shapes with stencils.<ref name="rf3">http://www.metalclayacademy.com/metal-clay-resources/metal-clay-beginners-information.html</ref>
#*The silver clay will shrink during firing, so make the jewelry slightly on the large side. Check the label for details, as shrinking can vary from 8% to 30% between products.<ref>http://www.metalclayguru.com/what-is-metal-clay/</ref>
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#*The silver clay will shrink during firing, so make the jewelry slightly on the large side. Check the label for details, as shrinking can vary from 8% to 30% between products.<ref name="rf1" />
#*You can push a metal stamp or any metal object into the clay to form a surface design.<ref>http://searchwarp.com/swa281588.htm</ref>
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#*You can push a metal stamp or any metal object into the clay to form a surface design.<ref name="rf4">http://searchwarp.com/swa281588.htm</ref>
 
#Dry and sand the clay. Allow the silver clay to air dry overnight, or dry it thoroughly using a hairdryer. Smooth the surface with fine sandpaper.
 
#Dry and sand the clay. Allow the silver clay to air dry overnight, or dry it thoroughly using a hairdryer. Smooth the surface with fine sandpaper.
#Fire the clay with a torch. If using a torch, place the clay on a heat brick, and the brick on a heat-safe surface. Hold the torch flame ¾ inch (2 cm) from the clay and heat until it catches fire, burns out, glows red, then reaches an even glow. Continue to heat for at least five minutes, or however long your clay instructions recommend.<ref>http://www.silver-clay.com/firing.html</ref>
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#Fire the clay with a torch. If using a torch, place the clay on a heat brick, and the brick on a heat-safe surface. Hold the torch flame ¾ inch (2 cm) from the clay and heat until it catches fire, burns out, glows red, then reaches an even glow. Continue to heat for at least five minutes, or however long your clay instructions recommend.<ref name="rf5">http://www.silver-clay.com/firing.html</ref>
 
#*Look away periodically to relieve your eyes.
 
#*Look away periodically to relieve your eyes.
 
#Fire the clay with a gas stove. If you are using a gas stove, follow these instructions instead:
 
#Fire the clay with a gas stove. If you are using a gas stove, follow these instructions instead:
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#* Observe the mesh to locate the hottest area on it. This area will glow. Turn the burner off and allow the mesh to return to it's normal color.
 
#* Observe the mesh to locate the hottest area on it. This area will glow. Turn the burner off and allow the mesh to return to it's normal color.
 
#* Place the silver onto the hottest area of the mesh and turn the burner back on, this time to a low flame. Use tweezers or flat, non-serrated pliers to handle the silver.
 
#* Place the silver onto the hottest area of the mesh and turn the burner back on, this time to a low flame. Use tweezers or flat, non-serrated pliers to handle the silver.
#* After the clay has burned off completely, turn up the burner and heat until the silver glows red. Turn it down again if it glows orange.<ref>http://www.silver-clay.com/firing.html</ref>
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#* After the clay has burned off completely, turn up the burner and heat until the silver glows red. Turn it down again if it glows orange.<ref name="rf5" />
 
#* Continue heating for ten minutes, then turn off the heat.
 
#* Continue heating for ten minutes, then turn off the heat.
 
#Fire the clay in a kiln. If you have a kiln, you'll be able to follow the precise recommendations on your silver clay. Maximum strength may be achieved with a long firing at relatively high temperatures, but there may be a faster firing option outlined on the instructions as well. A specialized jeweler's kiln will fire faster, but a ceramics kiln will work as well.
 
#Fire the clay in a kiln. If you have a kiln, you'll be able to follow the precise recommendations on your silver clay. Maximum strength may be achieved with a long firing at relatively high temperatures, but there may be a faster firing option outlined on the instructions as well. A specialized jeweler's kiln will fire faster, but a ceramics kiln will work as well.
#*The optimal firing temperature for most silver clay is 1650ºF (900ºC), held for 2 hours, but the jewelry might come out strong enough even at temperatures as low as 1200ºF (650ºC).<ref>http://www.cooltools.us/The-Ultimate-Silver-Metal-Clay-Firing-Guide-s/1219.htm</ref><ref>http://www.silverclay.co.uk/firi.htm</ref>
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#*The optimal firing temperature for most silver clay is 1650ºF (900ºC), held for 2 hours, but the jewelry might come out strong enough even at temperatures as low as 1200ºF (650ºC).<ref name="rf6">http://www.cooltools.us/The-Ultimate-Silver-Metal-Clay-Firing-Guide-s/1219.htm</ref><ref name="rf7">http://www.silverclay.co.uk/firi.htm</ref>
#Quench the silver (optional). Letting the silver cool on its own is recommended. If you are in a rush, you can quench the hot silver in cool water to bring it down in temperature, although it may still not be safe to touch for a few minutes. This can cause structural issues if reheated for adjustment later, but thorough drying can prevent this.<ref>http://www.metalclayacademy.com/kbase/users/kb.php?category_id=10</ref>
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#Quench the silver (optional). Letting the silver cool on its own is recommended. If you are in a rush, you can quench the hot silver in cool water to bring it down in temperature, although it may still not be safe to touch for a few minutes. This can cause structural issues if reheated for adjustment later, but thorough drying can prevent this.<ref name="rf8">http://www.metalclayacademy.com/kbase/users/kb.php?category_id=10</ref>
#*Never quench jewelry with embedded glass, precious stones, or other additions.<ref>http://www.silverclay.co.uk/firi.htm</ref>
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#*Never quench jewelry with embedded glass, precious stones, or other additions.<ref name="rf7" />
 
#Polish the surface (optional). The silver will look white and a little dull after firing. If you want the shiny silver appearance you may be used to, brush the surface with a brass or steel wire brush, or polish with a buffing machine and jeweler's rouge.
 
#Polish the surface (optional). The silver will look white and a little dull after firing. If you want the shiny silver appearance you may be used to, brush the surface with a brass or steel wire brush, or polish with a buffing machine and jeweler's rouge.
  
 
===Using a Jeweler's Saw and Buffing Machine===
 
===Using a Jeweler's Saw and Buffing Machine===
 
#Pick the silver. For typical small jewelry such as an earring, you'll want a strip of sterling silver at least 2.5 inches wide and no more than 3.5 inches long. You can adjust these dimensions if you have a specific design in mind, but it may become a little harder to work with. 22 gauge and 24 gauge sheeting are commonly used.
 
#Pick the silver. For typical small jewelry such as an earring, you'll want a strip of sterling silver at least 2.5 inches wide and no more than 3.5 inches long. You can adjust these dimensions if you have a specific design in mind, but it may become a little harder to work with. 22 gauge and 24 gauge sheeting are commonly used.
#*Sterling silver may be labeled "ster" or ".925."<ref>http://www.bluenile.com/silver-jewelry/silver-education</ref>
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#*Sterling silver may be labeled "ster" or ".925."<ref name="rf9">http://www.bluenile.com/silver-jewelry/silver-education</ref>
 
#Gather supplies. Silver is soft enough to be cut by a jeweler's saw, but will need buffing afterward to smooth out the sharp edges. These specialized tools can be found at craft stores, hardware stores, or online.
 
#Gather supplies. Silver is soft enough to be cut by a jeweler's saw, but will need buffing afterward to smooth out the sharp edges. These specialized tools can be found at craft stores, hardware stores, or online.
 
#*A jeweler's saw with a saw blade numbered 2/0
 
#*A jeweler's saw with a saw blade numbered 2/0
#*A small buffing machine with canton flannel wheels (or a bench grinder with the grinding wheel replaced)<ref>http://www.caswellplating.com/buffman.htm</ref>
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#*A small buffing machine with canton flannel wheels (or a bench grinder with the grinding wheel replaced)<ref name="rf10">http://www.caswellplating.com/buffman.htm</ref>
#*Jeweler's rouge or blue polishing compound. (Scratched silver may require white rouge or brown Tripoli polishing compound instead.<ref>http://www.pjtool.com/jewelers-rouge-chart.aspx</ref>)
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#*Jeweler's rouge or blue polishing compound. (Scratched silver may require white rouge or brown Tripoli polishing compound instead.<ref name="rf11">http://www.pjtool.com/jewelers-rouge-chart.aspx</ref>)
 
#*For earrings: sterling silver ear hooks, a drill, and a number 64 drill bit
 
#*For earrings: sterling silver ear hooks, a drill, and a number 64 drill bit
 
#*For surface designs: a metal stamp and hammer.
 
#*For surface designs: a metal stamp and hammer.
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#*Move the saw up and down as you cut.
 
#*Move the saw up and down as you cut.
 
#Stamp the clay (optional). The easiest way to add detail to the surface is to purchase a stamp designed to imprint silver. To stamp a thin sheet of silver, lay the stamp over the metal and hammer it in firmly. Make sure the stamp stays flat and in position while you hammer it several times.
 
#Stamp the clay (optional). The easiest way to add detail to the surface is to purchase a stamp designed to imprint silver. To stamp a thin sheet of silver, lay the stamp over the metal and hammer it in firmly. Make sure the stamp stays flat and in position while you hammer it several times.
#Polish the jewelry on the buffing machine. Following your model's instructions is recommended. Generally speaking, the jeweler turns on the machine and applies polish (jeweler's rouge) sparingly to the wheel. Gently touch the jewelry to the surface of the wheel to smooth out rough edges and polish the surface.<ref>http://www.pjtool.com/metal-buffing-polishing-directions.aspx</ref>
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#Polish the jewelry on the buffing machine. Following your model's instructions is recommended. Generally speaking, the jeweler turns on the machine and applies polish (jeweler's rouge) sparingly to the wheel. Gently touch the jewelry to the surface of the wheel to smooth out rough edges and polish the surface.<ref name="rf12">http://www.pjtool.com/metal-buffing-polishing-directions.aspx</ref>
#Wash in warm soapy water. This will remove polish residue. Dry with a soft, clean cloth, preferably wool or chamois.<ref>http://www.pjtool.com/metal-buffing-polishing-directions.aspx</ref>
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#Wash in warm soapy water. This will remove polish residue. Dry with a soft, clean cloth, preferably wool or chamois.<ref name="rf12" />
 
#Attach an ear hook to each earring. Drill a small hole near the top of each earring, insert one end of the hook, and twist the hook around itself or tuck it over the earring edge to attach it firmly. Obviously, you can skip this step if making jewelry that does not require a hook attachment
 
#Attach an ear hook to each earring. Drill a small hole near the top of each earring, insert one end of the hook, and twist the hook around itself or tuck it over the earring edge to attach it firmly. Obviously, you can skip this step if making jewelry that does not require a hook attachment
  
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#*Non-copper tongs may react with the pickle, corroding the metal.
 
#*Non-copper tongs may react with the pickle, corroding the metal.
 
#*If you prefer the look of "aged" silver, you can skip the pickle.
 
#*If you prefer the look of "aged" silver, you can skip the pickle.
#Add gemstone or glass (optional). These are best added to jewelry with a two-part epoxy glue. Solder a silver "bezel cup" to the jewelry, sand the walls down if necessary with coarse sandpaper, then glue in the stone and let dry as instructed by the epoxy label.<ref>http://www.hgtv.com/design/make-and-celebrate/handmade/how-to-make-sterling-silver-and-gem-flower-jewelry</ref>
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#Add gemstone or glass (optional). These are best added to jewelry with a two-part epoxy glue. Solder a silver "bezel cup" to the jewelry, sand the walls down if necessary with coarse sandpaper, then glue in the stone and let dry as instructed by the epoxy label.<ref name="rf13">http://www.hgtv.com/design/make-and-celebrate/handmade/how-to-make-sterling-silver-and-gem-flower-jewelry</ref>
  
 
===Forging Silver Jewelry===
 
===Forging Silver Jewelry===
 
#Twist with flat pliers. Serrated tongs will mark the silver, so precious metal jewelers use flat pliers only. You may find several sizes and shapes handy if you're making a lot of jewelry, including round nose pliers and wire cutting pliers.
 
#Twist with flat pliers. Serrated tongs will mark the silver, so precious metal jewelers use flat pliers only. You may find several sizes and shapes handy if you're making a lot of jewelry, including round nose pliers and wire cutting pliers.
#Hammer silver wire into jewelry. Silver is quite malleable, and thick silver wire is often shaped into necklaces or arm bands. Simple lay the wire on a small anvil or other flat, hard metal surface and tap repeatedly and gently with a mallet or hammer into the desired shape.<ref>http://www.riogrande.com/Content/Forged-Neck-Wire-VID-psd?Pos=22</ref>
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#Hammer silver wire into jewelry. Silver is quite malleable, and thick silver wire is often shaped into necklaces or arm bands. Simple lay the wire on a small anvil or other flat, hard metal surface and tap repeatedly and gently with a mallet or hammer into the desired shape.<ref name="rf14">http://www.riogrande.com/Content/Forged-Neck-Wire-VID-psd?Pos=22</ref>
 
#*To attach a pendant, wrap the wire around an object, or solder it to a pendant with a sterling silver attachment point.
 
#*To attach a pendant, wrap the wire around an object, or solder it to a pendant with a sterling silver attachment point.
#Use different hammers for different effects. For precise control, you can use several hammers, most commonly a flat mallet and a round ball peen hammer, or a couple examples of each in different sizes.<ref>http://www.riogrande.com/Content/Forged-Neck-Wire-VID-psd?Pos=22</ref> Once the shape is complete, you can use a texturing hammer to alter the surface feel, or a planishing hammer to smooth out the dents on a bent or curved surface.<ref>http://www.jewelrymakingdaily.com/blogs/daily/archive/2011/12/21/jewelry-tools-101-guide-to-jewelry-making-hammers.aspx</ref>
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#Use different hammers for different effects. For precise control, you can use several hammers, most commonly a flat mallet and a round ball peen hammer, or a couple examples of each in different sizes.<ref name="rf14" /> Once the shape is complete, you can use a texturing hammer to alter the surface feel, or a planishing hammer to smooth out the dents on a bent or curved surface.<ref name="rf15">http://www.jewelrymakingdaily.com/blogs/daily/archive/2011/12/21/jewelry-tools-101-guide-to-jewelry-making-hammers.aspx</ref>
 
#*For the most predictable and controlled effect, let the hammer fall from directly above the silver, striking the surface at a 90º angle.
 
#*For the most predictable and controlled effect, let the hammer fall from directly above the silver, striking the surface at a 90º angle.
#Try hot forging. This is not a common approach for silver, since it can be manipulated while cold. However, if you have some experience under your belt and want to experiment with tight, intricate curves, hot forging could be the next step. You'll need a small gas forge — or possibly an electric oven with excellent temperature control — able to heat the silver to a cherry-red glow and keep it stable at that temperature while you manipulate it with pliers and hammering.<ref>http://www.artmetal.com/blog/mike_m/2007/06/hot_forging_silver</ref>
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#Try hot forging. This is not a common approach for silver, since it can be manipulated while cold. However, if you have some experience under your belt and want to experiment with tight, intricate curves, hot forging could be the next step. You'll need a small gas forge — or possibly an electric oven with excellent temperature control — able to heat the silver to a cherry-red glow and keep it stable at that temperature while you manipulate it with pliers and hammering.<ref name="rf16">http://www.artmetal.com/blog/mike_m/2007/06/hot_forging_silver</ref>
 
#*The correct temperature is typically around 1100ºF (600ºC), but this varies depending on the exact alloy of your sterling silver.
 
#*The correct temperature is typically around 1100ºF (600ºC), but this varies depending on the exact alloy of your sterling silver.