Difference between revisions of "Build a Popsicle Stick Tower"

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Popsicle stick towers are a common engineering project to be assigned in school.<ref>https://www.scribd.com/doc/234379440/Popsicle-Stick-Tower</ref> Your assignment may have various criteria for height, weight, and number of popsicles, but this guide will give you a general idea of how to construct a sturdy tower out of just popsicle sticks and wood glue. This project is fun and relatively easy to do. When you are finished with your construction, add weight on top to see how much it can hold.
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Popsicle stick towers are a common engineering project to be assigned in school.<ref name="rf1">https://www.scribd.com/doc/234379440/Popsicle-Stick-Tower</ref> Your assignment may have various criteria for height, weight, and number of popsicles, but this guide will give you a general idea of how to construct a sturdy tower out of just popsicle sticks and wood glue. This project is fun and relatively easy to do. When you are finished with your construction, add weight on top to see how much it can hold.
 
[[Category:Science for Kids]]
 
[[Category:Science for Kids]]
  
 
== Steps ==
 
== Steps ==
 
=== Making the Basic Squares ===  
 
=== Making the Basic Squares ===  
#Gather the necessary materials. For each basic square you will use five popsicle sticks and wood glue. Each layer of the tower will be made up of four basic squares, so each layer will use 20 popsicle sticks. The number of layers you want to make will determine how many total sticks you will need.<ref>http://philliphansel.org/popsicletower/</ref>
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#Gather the necessary materials. For each basic square you will use five popsicle sticks and wood glue. Each layer of the tower will be made up of four basic squares, so each layer will use 20 popsicle sticks. The number of layers you want to make will determine how many total sticks you will need.<ref name="rf2">http://philliphansel.org/popsicletower/</ref>
 
#* If you want five “floors” to your tower, you will need 100 popsicle sticks.  
 
#* If you want five “floors” to your tower, you will need 100 popsicle sticks.  
 
#* To make your tower as sturdy as possible, use wood glue instead of the basic white tacky glue.
 
#* To make your tower as sturdy as possible, use wood glue instead of the basic white tacky glue.
#Arrange four popsicle sticks together in a square. Lay out four popsicle sticks in a square with the horizontal sticks on the bottom and the vertical sticks laying on top. You want the sticks to be evenly spaced apart so they make a perfect square. Using one popsicle stick as a measuring device, make sure each stick is one “popsicle stick width” from the edge.<ref> http://philliphansel.org/popsicletower/ </ref>
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#Arrange four popsicle sticks together in a square. Lay out four popsicle sticks in a square with the horizontal sticks on the bottom and the vertical sticks laying on top. You want the sticks to be evenly spaced apart so they make a perfect square. Using one popsicle stick as a measuring device, make sure each stick is one “popsicle stick width” from the edge.<ref name="rf3"> http://philliphansel.org/popsicletower/ </ref>
 
#* Lay two sticks vertically side-by-side across the two horizontal sticks to get the proper spacing.
 
#* Lay two sticks vertically side-by-side across the two horizontal sticks to get the proper spacing.
 
#* To align the sticks together, use a straight edge such as a block of wood or a brick.  
 
#* To align the sticks together, use a straight edge such as a block of wood or a brick.  
#Glue each piece together. Lift one end of a vertical stick and place a dab of glue underneath. Press the two sticks together. Repeat this with the other side of the popsicle stick and then two more times with the other vertical stick. At this point, you should have a basic four popsicle stick square glued together.<ref> http://philliphansel.org/popsicletower/</ref>
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#Glue each piece together. Lift one end of a vertical stick and place a dab of glue underneath. Press the two sticks together. Repeat this with the other side of the popsicle stick and then two more times with the other vertical stick. At this point, you should have a basic four popsicle stick square glued together.<ref name="rf4"> http://philliphansel.org/popsicletower/</ref>
 
#* Take care to maintain the accuracy of the square. This will be important when gluing the “floors” of the tower together. Make each module as square and regular as possible.
 
#* Take care to maintain the accuracy of the square. This will be important when gluing the “floors” of the tower together. Make each module as square and regular as possible.
 
#* Use a heavy weight such as a brick or textbook and lay on top of the glued joints to keep them flat while the glue dries.  
 
#* Use a heavy weight such as a brick or textbook and lay on top of the glued joints to keep them flat while the glue dries.  
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#Wait for the glue to dry. Before continuing on to the next step, you want to let the glue dry. Follow the instructions listed on the bottle of glue you are using. The glue does not need to be completely dry, but you want to make sure it has set enough that the sticks will not move as you handle the square.
 
#Wait for the glue to dry. Before continuing on to the next step, you want to let the glue dry. Follow the instructions listed on the bottle of glue you are using. The glue does not need to be completely dry, but you want to make sure it has set enough that the sticks will not move as you handle the square.
 
#* Leave the square under the heavy weight for at least 15 minutes before moving onto the next step.
 
#* Leave the square under the heavy weight for at least 15 minutes before moving onto the next step.
#Glue a cross brace diagonally across the square. Place a popsicle stick diagonally on the “inside” of the square. The “inside” means the brace will be between the two vertical sticks and glued to the horizontal sticks. Place a small dab of glue at each end and glue the brace in place. The brace is essential stabilizing the structure and allowing it to hold more weight.<ref>https://www.scribd.com/doc/234379440/Popsicle-Stick-Tower</ref>
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#Glue a cross brace diagonally across the square. Place a popsicle stick diagonally on the “inside” of the square. The “inside” means the brace will be between the two vertical sticks and glued to the horizontal sticks. Place a small dab of glue at each end and glue the brace in place. The brace is essential stabilizing the structure and allowing it to hold more weight.<ref name="rf1" />
 
#* Put weight on top of the whole piece and wait about 15 minutes for the brace to dry.  
 
#* Put weight on top of the whole piece and wait about 15 minutes for the brace to dry.  
 
#* Try to glue the brace in the same place on each square.
 
#* Try to glue the brace in the same place on each square.
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=== Joining the Squares into One Floor ===
 
=== Joining the Squares into One Floor ===
#Combine three squares into three-fourths of a cube. Place one side with the cross brace facing out flat on a table. Slide a second square against the outside of the first piece so that it is sticking up. Slide the third square on the opposite side of the square.<ref>http://philliphansel.org/popsicletower/</ref>
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#Combine three squares into three-fourths of a cube. Place one side with the cross brace facing out flat on a table. Slide a second square against the outside of the first piece so that it is sticking up. Slide the third square on the opposite side of the square.<ref name="rf2" />
 
#* It might be easier to place the first square on a raised platform so you can easily slide the other sides under it.  
 
#* It might be easier to place the first square on a raised platform so you can easily slide the other sides under it.  
 
#* Opposite sides should have braces going in opposite directions.  
 
#* Opposite sides should have braces going in opposite directions.  
#Glue these pieces together. Liberally apply glue at each corner to attach the sides together. Let the glue sit for at least 15 minutes to set before you try to glue the final side on. Place books or weights against each side to hold everything in place while it dries.<ref>http://philliphansel.org/popsicletower/</ref>
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#Glue these pieces together. Liberally apply glue at each corner to attach the sides together. Let the glue sit for at least 15 minutes to set before you try to glue the final side on. Place books or weights against each side to hold everything in place while it dries.<ref name="rf2" />
 
#* While the glue is setting, you can start assembling other squares or cubes.  
 
#* While the glue is setting, you can start assembling other squares or cubes.  
 
#* You may need to hold the two pieces together, allowing the glue to set a bit before you place the books/weights to hold it in place.
 
#* You may need to hold the two pieces together, allowing the glue to set a bit before you place the books/weights to hold it in place.
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=== Assembling the Floors into a Tower ===
 
=== Assembling the Floors into a Tower ===
#Stack two cubes on top of each other. Stack a second cube on top of the first one so that the middle brace is going in the opposite direction of the side it’s stacked on top of. The tips of the popsicle sticks can overlap to give you a better position for gluing.<ref>http://philliphansel.org/popsicletower/</ref>
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#Stack two cubes on top of each other. Stack a second cube on top of the first one so that the middle brace is going in the opposite direction of the side it’s stacked on top of. The tips of the popsicle sticks can overlap to give you a better position for gluing.<ref name="rf2" />
 
#* The vertical sticks should be resting directly on top of the horizontal sticks.  
 
#* The vertical sticks should be resting directly on top of the horizontal sticks.  
 
#* Your cubes should fit together pretty well. If you have to work them together a little bit, the tower will still work, it just won’t be as sturdy. If you have to force them to fit together, the tower will lose structural integrity.  
 
#* Your cubes should fit together pretty well. If you have to work them together a little bit, the tower will still work, it just won’t be as sturdy. If you have to force them to fit together, the tower will lose structural integrity.  
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#Clamp the joints of the cubes in place. Use clothespins or workbench clamps and attach the clips to hold the two cubes together. Clip them on in such a way that they hold the joints together, but are not touching the glue.
 
#Clamp the joints of the cubes in place. Use clothespins or workbench clamps and attach the clips to hold the two cubes together. Clip them on in such a way that they hold the joints together, but are not touching the glue.
 
#* Wait for everything to dry before removing the clamps and adding another cube to the tower.  
 
#* Wait for everything to dry before removing the clamps and adding another cube to the tower.  
#Repeat the process with another cube. Add another cube to the top of the tower making sure to alternate the direction of the diagonal cross beam for each level. Alternating the cross braces adds another level of structural integrity to the tower. Glue and clip each level to ensure strong bonding between the levels.<ref>http://philliphansel.org/popsicletower/</ref>
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#Repeat the process with another cube. Add another cube to the top of the tower making sure to alternate the direction of the diagonal cross beam for each level. Alternating the cross braces adds another level of structural integrity to the tower. Glue and clip each level to ensure strong bonding between the levels.<ref name="rf2" />
 
#* When you glue the last cube on top, your tower is finished!
 
#* When you glue the last cube on top, your tower is finished!