Difference between revisions of "Acid Wash Concrete"
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Acid washing, also known as acid etching, prepares a concrete surface to accept a sealer. You can also use acid in weaker concentrations to remove white mineral deposits (efflorescence) and heavy grime. Acid washing is dangerous for people, plants, and metal objects, especially indoors where fumes can concentrate. | Acid washing, also known as acid etching, prepares a concrete surface to accept a sealer. You can also use acid in weaker concentrations to remove white mineral deposits (efflorescence) and heavy grime. Acid washing is dangerous for people, plants, and metal objects, especially indoors where fumes can concentrate. | ||
| − | Do not confuse this process with [[Acid-Stain-Concrete|acid staining]], which colors the concrete. An acid wash is not recommended before applying a stain.<ref>http://www.concretenetwork.com/products-stains/surface-preparation.html</ref> | + | Do not confuse this process with [[Acid-Stain-Concrete|acid staining]], which colors the concrete. An acid wash is not recommended before applying a stain.<ref name="rf1">http://www.concretenetwork.com/products-stains/surface-preparation.html</ref> |
[[Category:Concrete]] | [[Category:Concrete]] | ||
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===Setting Up=== | ===Setting Up=== | ||
| − | #Remove dirt and grease. Brush or vacuum dirt from the concrete. If there are oil stains, remove them with a concrete degreaser or alkali detergent.<ref>http://www.eliteconcreterestoration.com/blog/acid-etching-concrete-surfaces/</ref> Rinse thoroughly with water. | + | #Remove dirt and grease. Brush or vacuum dirt from the concrete. If there are oil stains, remove them with a concrete degreaser or alkali detergent.<ref name="rf2">http://www.eliteconcreterestoration.com/blog/acid-etching-concrete-surfaces/</ref> Rinse thoroughly with water. |
| − | #*If water beads up on the surface, the acid wash may not work correctly.<ref | + | #*If water beads up on the surface, the acid wash may not work correctly.<ref name="rf2" /> Degreasing should solve this problem. |
| − | #*Trisodium phosphate (TSP) cleaners are not recommended. Any residue left behind can react violently with the acid to release dangerous gas.<ref>http://www.naturalhandyman.com/iip/infxtra/infmur.html</ref> | + | #*Trisodium phosphate (TSP) cleaners are not recommended. Any residue left behind can react violently with the acid to release dangerous gas.<ref name="rf3">http://www.naturalhandyman.com/iip/infxtra/infmur.html</ref> |
| − | #Choose your acid. Select a cleaning or etching product based on your experience level and project location:<ref | + | #Choose your acid. Select a cleaning or etching product based on your experience level and project location:<ref name="rf2" /> |
#*Sulfamic acid is the safest to handle, and recommended for non-professionals. | #*Sulfamic acid is the safest to handle, and recommended for non-professionals. | ||
#*Phosphoric acid creates less fumes. Use it in rooms that contain stainless steel or other acid-vulnerable metals. It's also a good choice if you're just cleaning off mineral deposits. | #*Phosphoric acid creates less fumes. Use it in rooms that contain stainless steel or other acid-vulnerable metals. It's also a good choice if you're just cleaning off mineral deposits. | ||
#*Muriatic acid (hydrochloric acid) is the most dangerous option and produces strong fumes. Recommended only for professionals working outdoors. | #*Muriatic acid (hydrochloric acid) is the most dangerous option and produces strong fumes. Recommended only for professionals working outdoors. | ||
| − | #Follow safety instructions. These acids are some of the most dangerous substances available for home use. Wear acid-resistant gloves, rubber boots, and vapor proof goggles.<ref>http://www.aquaticspecialtyservices.com/msds/MuriaticHydrochloric.pdf</ref> Protect your lungs with a respirator with an acid-grade filter, and use fans to improve ventilation if necessary.<ref | + | #Follow safety instructions. These acids are some of the most dangerous substances available for home use. Wear acid-resistant gloves, rubber boots, and vapor proof goggles.<ref name="rf4">http://www.aquaticspecialtyservices.com/msds/MuriaticHydrochloric.pdf</ref> Protect your lungs with a respirator with an acid-grade filter, and use fans to improve ventilation if necessary.<ref name="rf3" /> Protect exposed skin with well-fitting clothing at minimum, and ideally with a face shield plus a PVC or Butyl coverall or apron.<ref name="rf5">http://www.doityourself.com/stry/10-muriatic-acid-safety-tips</ref><ref name="rf6">https://www.msdsonline.com/blog/health-safety/2014/07/22/sulfuric-acid-safety-tips-sulfuric-acid-msds-information</ref> |
#*Keep water nearby to wash spills from skin or clothing. Showers and an eye wash station are ideal. | #*Keep water nearby to wash spills from skin or clothing. Showers and an eye wash station are ideal. | ||
| − | #*Keep baking soda or garden lime nearby to neutralize spills on the ground.<ref | + | #*Keep baking soda or garden lime nearby to neutralize spills on the ground.<ref name="rf3" /> |
| − | #Add acid to water in a plastic bucket or watering can. Unlike metal, all common plastics are resistant to acid damage at these concentrations.<ref>https://www.tedpella.com/company_html/PlasticsChemResistance.htm</ref> To avoid a violent reaction, pour water in the bucket first, then add acid slowly.<ref | + | #Add acid to water in a plastic bucket or watering can. Unlike metal, all common plastics are resistant to acid damage at these concentrations.<ref name="rf7">https://www.tedpella.com/company_html/PlasticsChemResistance.htm</ref> To avoid a violent reaction, pour water in the bucket first, then add acid slowly.<ref name="rf3" /> Follow the recommended ratio printed on the acid container, or stick to these guidelines: |
| − | #*Sulfamic acid: 1 pound powder or crystals per 1 gallon hot water (120 grams per 1 L water).<ref | + | #*Sulfamic acid: 1 pound powder or crystals per 1 gallon hot water (120 grams per 1 L water).<ref name="rf2" /> |
| − | #*Phosphoric acid: dilute to 20–40%.<ref | + | #*Phosphoric acid: dilute to 20–40%.<ref name="rf2" /> |
| − | #*Muriatic acid: mix 3 to 4 parts water with 1 part acid, or follow label instructions for a 10% concentration (15% for hard, smooth concrete).<ref>http://www.house-painting-advice.com/etching-concrete.html</ref> | + | #*Muriatic acid: mix 3 to 4 parts water with 1 part acid, or follow label instructions for a 10% concentration (15% for hard, smooth concrete).<ref name="rf8">http://www.house-painting-advice.com/etching-concrete.html</ref> |
| − | #*These solutions are for etching the concrete. If you're just removing mineral deposits (efflorescence), use a much weaker mix (10:1 or 16:1 for muriatic acid).<ref | + | #*These solutions are for etching the concrete. If you're just removing mineral deposits (efflorescence), use a much weaker mix (10:1 or 16:1 for muriatic acid).<ref name="rf3" /> |
===Applying the Acid=== | ===Applying the Acid=== | ||
| − | #Hose down the entire area. Spray water on the concrete until damp, but not puddling.<ref>http://allgaragefloors.com/acid-etch-garage-floor/</ref> Also wet surrounding objects, such as trees, bushes, walls, doors, door frames, cabinetry, and carpets. Remove any furniture in close proximity. | + | #Hose down the entire area. Spray water on the concrete until damp, but not puddling.<ref name="rf9">http://allgaragefloors.com/acid-etch-garage-floor/</ref> Also wet surrounding objects, such as trees, bushes, walls, doors, door frames, cabinetry, and carpets. Remove any furniture in close proximity. |
#*The concrete must stay wet the whole time. Divide large areas into sections or hose periodically to prevent it drying out. | #*The concrete must stay wet the whole time. Divide large areas into sections or hose periodically to prevent it drying out. | ||
| − | #*Protect asphalt, drywall, and tarmac with a plastic drop cloth or other physical barrier.<ref>http://www.doityourself.com/stry/how-to-acid-wash-your-floor</ref> | + | #*Protect asphalt, drywall, and tarmac with a plastic drop cloth or other physical barrier.<ref name="rf10">http://www.doityourself.com/stry/how-to-acid-wash-your-floor</ref> |
| − | #Sprinkle on the acid. Use a plastic watering can to sprinkle acid onto the concrete, pouring low to the ground. Work in small sections, starting with an inconspicuous test area. The plastic may corrode, sometimes within an hour, so have several replacement cans handy.<ref | + | #Sprinkle on the acid. Use a plastic watering can to sprinkle acid onto the concrete, pouring low to the ground. Work in small sections, starting with an inconspicuous test area. The plastic may corrode, sometimes within an hour, so have several replacement cans handy.<ref name="rf3" />. Read the label instructions to determine how much acid to add, or use these guidelines: |
| − | #*Sulfamic acid: 1 gallon treats 300 ft.<sup>2</sup> concrete (1 liter per 28 m<sup>2</sup>).<ref | + | #*Sulfamic acid: 1 gallon treats 300 ft.<sup>2</sup> concrete (1 liter per 28 m<sup>2</sup>).<ref name="rf2" /> |
| − | #*Phosphoric acid: 1 gallon treats 500–2500 ft.<sup>2</sup> (3.8 L per 45–250 m<sup>2</sup>) when removing mineral deposits.<ref>http://www.homedepot.com/catalog/pdfImages/28/28a453b5-4926-4fd9-a19c-59766287c746.pdf</ref> | + | #*Phosphoric acid: 1 gallon treats 500–2500 ft.<sup>2</sup> (3.8 L per 45–250 m<sup>2</sup>) when removing mineral deposits.<ref name="rf11">http://www.homedepot.com/catalog/pdfImages/28/28a453b5-4926-4fd9-a19c-59766287c746.pdf</ref> |
| − | #*Muriatic acid: 1 gallon treats 45 ft.<sup>2</sup> (4.5 L per 5 m<sup>2</sup>).<ref | + | #*Muriatic acid: 1 gallon treats 45 ft.<sup>2</sup> (4.5 L per 5 m<sup>2</sup>).<ref name="rf2" /> |
| − | #Brush the acid over the concrete. Right after sprinkling on the acid, brush with a push broom or long masonry brush to spread the acid into an even layer.<ref | + | #Brush the acid over the concrete. Right after sprinkling on the acid, brush with a push broom or long masonry brush to spread the acid into an even layer.<ref name="rf9" /> For large jobs, one person can use a floor machine while another brushes acid into the corners and walls.<ref name="rf12">http://www.concreteideas.com/procedure-on-how-to-acid-wash-or-acid-etch-concrete/</ref> |
#*Make sure the floor and surrounding objects don't dry out while you're applying acid. You may need to hose them down frequently. | #*Make sure the floor and surrounding objects don't dry out while you're applying acid. You may need to hose them down frequently. | ||
| − | #Let the acid sit for a few minutes. Wait 5–10 minutes for the acid to etch the concrete.<ref | + | #Let the acid sit for a few minutes. Wait 5–10 minutes for the acid to etch the concrete.<ref name="rf2" /> If you're just removing white mineral deposits, wait until you see them lift off the concrete (usually just a couple minutes).<ref name="rf3" /> |
===Cleaning Up=== | ===Cleaning Up=== | ||
#Rinse thoroughly. Before the acid dries, scrub off the remaining residue with a long masonry brush while rinsing with plenty of water. Leaving the acid on too long may damage your concrete. | #Rinse thoroughly. Before the acid dries, scrub off the remaining residue with a long masonry brush while rinsing with plenty of water. Leaving the acid on too long may damage your concrete. | ||
| − | #Neutralize the acid. Mix 1 cup of baking soda, garden lime, or household ammonia in 1 gallon of water (roughly 250 mL in 4 L), or follow label instructions on an acid neutralizing product. Scrub this over the concrete and let sit at least ten minute to ensure that all the acid is neutralized.<ref | + | #Neutralize the acid. Mix 1 cup of baking soda, garden lime, or household ammonia in 1 gallon of water (roughly 250 mL in 4 L), or follow label instructions on an acid neutralizing product. Scrub this over the concrete and let sit at least ten minute to ensure that all the acid is neutralized.<ref name="rf9" /> Pay particular attention to the edges and any low spots in the concrete. |
#*At this point, etched concrete should have a uniform texture like medium-grit sandpaper. If the concrete is smoother than this, or if there are still white mineral deposits, apply the acid a second time. | #*At this point, etched concrete should have a uniform texture like medium-grit sandpaper. If the concrete is smoother than this, or if there are still white mineral deposits, apply the acid a second time. | ||
#Rinse several times. Even after the acid is neutralized, liquid left on the surface may leave a white, powdery residue after it dries. Spray the concrete with water, scrub, and repeat several times to prevent this from happening. Pick up the final rinse water with a shop vac or brush it into the gutter. | #Rinse several times. Even after the acid is neutralized, liquid left on the surface may leave a white, powdery residue after it dries. Spray the concrete with water, scrub, and repeat several times to prevent this from happening. Pick up the final rinse water with a shop vac or brush it into the gutter. | ||
| − | #*You can use a pressure washer for the last few rinses, but not for the first one, since it can drive acid deep into the concrete.<ref | + | #*You can use a pressure washer for the last few rinses, but not for the first one, since it can drive acid deep into the concrete.<ref name="rf9" /> |
| − | #*To be safe, test the final rinse water with a pH test strip. If it is below 6.0, there is too much acid and the floor needs more rinsing. (Less commonly, a result above 9.0 means you've added too much basic neutralizer.)<ref | + | #*To be safe, test the final rinse water with a pH test strip. If it is below 6.0, there is too much acid and the floor needs more rinsing. (Less commonly, a result above 9.0 means you've added too much basic neutralizer.)<ref name="rf9" /> |
| − | #Clean up leftover acid. If you have any leftover acid solution, pour it slowly into a large bucket filled partway with the same neutralizing solution you used earlier. Slowly stir in more acid and base as needed until the mixture stops fizzing. Once neutralized, you can pour it down the sink or storm drain.<ref | + | #Clean up leftover acid. If you have any leftover acid solution, pour it slowly into a large bucket filled partway with the same neutralizing solution you used earlier. Slowly stir in more acid and base as needed until the mixture stops fizzing. Once neutralized, you can pour it down the sink or storm drain.<ref name="rf3" /> Hose off any equipment or clothing that may have touched the acid. |
#*If you do not have plans for the rest of the pure acid, you may want to dispose of it the same way. Acid left in storage can be a serious hazard due to corrosive fumes and the risk of spills. | #*If you do not have plans for the rest of the pure acid, you may want to dispose of it the same way. Acid left in storage can be a serious hazard due to corrosive fumes and the risk of spills. | ||
== Tips == | == Tips == | ||
*Use a helper if you can. The process will move faster if you can scrub the floors while someone else keeps the hose going. | *Use a helper if you can. The process will move faster if you can scrub the floors while someone else keeps the hose going. | ||
| − | *Let the floor dry for at least two days before you apply any coating (longer in humid, cool, or poorly ventilated conditions). Even if the surface looks dry, moisture under the surface can interfere with the coating.<ref | + | *Let the floor dry for at least two days before you apply any coating (longer in humid, cool, or poorly ventilated conditions). Even if the surface looks dry, moisture under the surface can interfere with the coating.<ref name="rf9" /> |
== Warnings == | == Warnings == | ||
